Hardware is only half the product
Example Electronics Co., Ltd. develops and manufactures video intercom, smart security and EV charging hardware. The engineering team covers electronics, firmware, app and mechanical design, so a product decision does not need to be translated between suppliers.
Production runs on a 72,500 m² campus with six buildings. SMT, moulding, injection, assembly and test share the same quality system, and every work order carries a serial list through final test.
Four decades, one direction
Each step added a capability that stayed in-house instead of moving to a supplier.
Founded in Beijing
Started as a two-way intercom workshop serving local building projects.
First export order
Entry systems shipped to distributors in Southeast Asia and Europe.
New industrial park
Production, tooling and engineering consolidated on one campus.
Smart product line
Wi-Fi doorbells and connected sensors added to the intercom range.
EV charging
Portable and wall-mounted chargers introduced for home and fleet use.
Shared platform
Intercom, cameras and sensors unified on one app and one module set.
Five steps, one record
What happens between a component arriving and a carton leaving.
SMT & AOI
Six placement lines with automated optical inspection and reflow profiling.
Tooling & moulding
In-house mould shop for enclosure changes and new product tooling.
Injection
Automated injection cells for ABS, PC and flame-retardant grades.
Assembly & test
Cellular assembly with functional test fixtures for each platform.
Equipment on the floor
SMT lines, mould shop, injection cells and functional test fixtures.
Management systems and product conformity
Scanned certificates are provided with the current scope and expiry date during supplier onboarding.
- Quality management system certification
- Environmental management system certification
- Product conformity certification
- Material compliance documentation
- Supplier social audit reports
Audit the process, not just the sample
Customers are welcome to visit the plant, review work orders and audit the production line before a project starts. Remote audits can be arranged with a live walkthrough of incoming inspection, SMT and final test.
- Sample units built on the production line
- Traceability from component reel to carton serial
- Certification plan agreed before tooling
- Spare-parts list and replacement procedures on handover
Bring a specification and a target market
We will map the product platform, tooling and certification steps needed for your launch.